Products
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Raw Materials
Processes
- Binding
- Collating
- Corner cutting
- Creasing
- Cutting
- Cutting to size
- Die-cutting
- Edge painting
- Flocking
- Foil stamping
- Folding
- Gluing
- Grommeting
- Hole drilling
- Hole punching
- Hot Stamping
- Laminating
- Numbering
- Padding
- Perfect binding
- Perforating
- Round cornering
- Saddle stitching
- Sealing
- Spiral binding
- Stapling
- Tabbing
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Operations
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- Blistering or cockling
- Blowing in dryers
- Breaks, dryer section
- Build-up on dryers
- Curl in paper
- Cutting in dryers
- Dimensional stability
- Dryer area defects
- Dryer felts
- Dryer temperature control
- Dryer wraps
- Drying uniformity
- Evaporation rate, maintaining
- Felt tension control
- Hot dryer bearings
- Moisture streaks in dryers
- Over-drying
- Shrinkage control
- Uneven drying
- Air in the system
- Blotches in the sheet
- Breaks, wet end
- Crush
- Dirt in the sheet
- Drainage varying
- Grainy edges, reduction
- Holes in the sheet
- Pinholes, reducing
- Sheet sealing
- Stock jumping
- Stock skating on wire
- Stock sticking to wire
- Strings, elimination
- Watermarking with ring
- Wet/dry line moving
- Wire marks
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- Breaks, press section
- Bulk improvement
- Crushing, press
- Leaking doctor blades
- Moisture profile
- Peeling, press rolls
- Pickup problems
- Pitch on doctor blades
- Press cuts/wrinkles
- Press picks
- Rewet problems
- Shadow marking
- Sheet blowing, press nips
- Sheet crushing
- Sheet following top press rolls
- Sheet stealing
- Vibration at press
- Water removal (CD)
- Water removal, wet press
- Wrinkles, press section
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- Annular rings
- Baggy rolls
- Bursting or cracked rolls
- Cleaner slitting
- Corrugations
- Corrugations, winders
- Defective splices
- Dust in rolls
- Dust in the rolls
- Good roll condition, off winder
- Hard and soft spots/ridges
- Interweaving
- Loose cores
- Loose paper, in roll
- Nicked edges
- Out-of-round rolls
- Reel or roll quality
- Rewound roll quality
- Run-in of slit rolls
- Shipping roll characteristics
- Snap-offs
- Soft edges
- Starred rolls
- Telescoping
- Turned edges
- Variable density rolls
- Winder cracks
- Winding requirements
- Wrinkles, winder
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Careers
Pulp & Paper Manufacturing
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Companies
1. Increase long fiber content.
2. Check presses for crowns and press roll loading.
3. Check moisture profile.
— cockle is more likely where paper is wetter into dryers.
4. Check that wet end dryers and/or Yankee dryer are not too hot.
5. Maintain sufficient felt tension.
— ensure that the stretchers are free.
— check that felt rolls are not deflecting.
— use heavier dryer felts.
6. Dirty or plugged felts.
— check felts and wash or change as needed.
7. Check all felt conditioning devices and shower nozzles.
8. Check felt caliper and permeability.
— replace worn felts.
9. Sheet moisture may be too high.
— check moisture and if possible, refine the stock less.
10. Reduce basis weight variation and wet streaks.
11. Put sheet through a size press with water to relieve dried-in stresses.
12. Use needled dryer felts to reduce localized moisture concentration.
13. Use dryer screens wherever they are practical.
14. Check Yankee coating and dryer profile.
15. Check Yankee surface for dirt.
— clean if needed.
16. May have problem with Yankee adhesion.
— check sheet moisture, stock freeness, white water pH, adhesive agent dosage, and coating uniformity.
17. Typically an edge problem.
— ensure that suction roll suction box is not plugged at edges.
Related information can be found at Blistering and Cockles.