Products
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Raw Materials
Processes
- Binding
- Collating
- Corner cutting
- Creasing
- Cutting
- Cutting to size
- Die-cutting
- Edge painting
- Flocking
- Foil stamping
- Folding
- Gluing
- Grommeting
- Hole drilling
- Hole punching
- Hot Stamping
- Laminating
- Numbering
- Padding
- Perfect binding
- Perforating
- Round cornering
- Saddle stitching
- Sealing
- Spiral binding
- Stapling
- Tabbing
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Operations
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- Blistering or cockling
- Blowing in dryers
- Breaks, dryer section
- Build-up on dryers
- Curl in paper
- Cutting in dryers
- Dimensional stability
- Dryer area defects
- Dryer felts
- Dryer temperature control
- Dryer wraps
- Drying uniformity
- Evaporation rate, maintaining
- Felt tension control
- Hot dryer bearings
- Moisture streaks in dryers
- Over-drying
- Shrinkage control
- Uneven drying
- Air in the system
- Blotches in the sheet
- Breaks, wet end
- Crush
- Dirt in the sheet
- Drainage varying
- Grainy edges, reduction
- Holes in the sheet
- Pinholes, reducing
- Sheet sealing
- Stock jumping
- Stock skating on wire
- Stock sticking to wire
- Strings, elimination
- Watermarking with ring
- Wet/dry line moving
- Wire marks
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- Breaks, press section
- Bulk improvement
- Crushing, press
- Leaking doctor blades
- Moisture profile
- Peeling, press rolls
- Pickup problems
- Pitch on doctor blades
- Press cuts/wrinkles
- Press picks
- Rewet problems
- Shadow marking
- Sheet blowing, press nips
- Sheet crushing
- Sheet following top press rolls
- Sheet stealing
- Vibration at press
- Water removal (CD)
- Water removal, wet press
- Wrinkles, press section
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- Annular rings
- Baggy rolls
- Bursting or cracked rolls
- Cleaner slitting
- Corrugations
- Corrugations, winders
- Defective splices
- Dust in rolls
- Dust in the rolls
- Good roll condition, off winder
- Hard and soft spots/ridges
- Interweaving
- Loose cores
- Loose paper, in roll
- Nicked edges
- Out-of-round rolls
- Reel or roll quality
- Rewound roll quality
- Run-in of slit rolls
- Shipping roll characteristics
- Snap-offs
- Soft edges
- Starred rolls
- Telescoping
- Turned edges
- Variable density rolls
- Winder cracks
- Winding requirements
- Wrinkles, winder
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Careers
Pulp & Paper Manufacturing
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Companies
1. Correct for wire side or top side curl with dryer temperatures or pressures.
2. Alter the fiber orientation on the forming fabric by setting sheet on forming fabric as fast as possible (pressure formation) and reducing stroke of the shake where used.
3. Increase short fiber content in sheet.
— increase refining or increase hardwood content in furnish.
4. Check that dryers are properly evacuated.
5. Alter the moisture pick-up on each side of sheet at size press or calender stack.
6. Check for edge or deckle waves and/or excessive cheeking bleed..
7. Adjust headbox variables to prevent uncontrolled side currents.
— check for unbalanced slice pressure front-to-back.
8. Check for high wall friction in headbox (build-up).
9. At slow speeds, use short, rapid shake.
10. Check for plugged edge tubes or bent apron.
11. Slice opening and head not correct for wire speed.
12. Check for misalignment of top slice to apron.
13. Eliminate stock skating or streaky formation.
14. Check alignment between forming board and dewatering devices.
15. Level the forming board.
— the leading edge should be slightly higher than trailing.
16. Ensure uniform stock spouting velocity from headbox to forming fabric.
Note: Diagonal curl is usually a result of fiber misalignment that occurs before the tube bank and carries through to slice or misalignments caused by tube bank itself; also results from stock velocities differing from one area of headbox to another. Sometimes can reduce the effect by slightly dragging
the sheet.
See Formation notes.