Products
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Raw Materials
Processes
- Binding
- Collating
- Corner cutting
- Creasing
- Cutting
- Cutting to size
- Die-cutting
- Edge painting
- Flocking
- Foil stamping
- Folding
- Gluing
- Grommeting
- Hole drilling
- Hole punching
- Hot Stamping
- Laminating
- Numbering
- Padding
- Perfect binding
- Perforating
- Round cornering
- Saddle stitching
- Sealing
- Spiral binding
- Stapling
- Tabbing
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Operations
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- Blistering or cockling
- Blowing in dryers
- Breaks, dryer section
- Build-up on dryers
- Curl in paper
- Cutting in dryers
- Dimensional stability
- Dryer area defects
- Dryer felts
- Dryer temperature control
- Dryer wraps
- Drying uniformity
- Evaporation rate, maintaining
- Felt tension control
- Hot dryer bearings
- Moisture streaks in dryers
- Over-drying
- Shrinkage control
- Uneven drying
- Air in the system
- Blotches in the sheet
- Breaks, wet end
- Crush
- Dirt in the sheet
- Drainage varying
- Grainy edges, reduction
- Holes in the sheet
- Pinholes, reducing
- Sheet sealing
- Stock jumping
- Stock skating on wire
- Stock sticking to wire
- Strings, elimination
- Watermarking with ring
- Wet/dry line moving
- Wire marks
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- Breaks, press section
- Bulk improvement
- Crushing, press
- Leaking doctor blades
- Moisture profile
- Peeling, press rolls
- Pickup problems
- Pitch on doctor blades
- Press cuts/wrinkles
- Press picks
- Rewet problems
- Shadow marking
- Sheet blowing, press nips
- Sheet crushing
- Sheet following top press rolls
- Sheet stealing
- Vibration at press
- Water removal (CD)
- Water removal, wet press
- Wrinkles, press section
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- Annular rings
- Baggy rolls
- Bursting or cracked rolls
- Cleaner slitting
- Corrugations
- Corrugations, winders
- Defective splices
- Dust in rolls
- Dust in the rolls
- Good roll condition, off winder
- Hard and soft spots/ridges
- Interweaving
- Loose cores
- Loose paper, in roll
- Nicked edges
- Out-of-round rolls
- Reel or roll quality
- Rewound roll quality
- Run-in of slit rolls
- Shipping roll characteristics
- Snap-offs
- Soft edges
- Starred rolls
- Telescoping
- Turned edges
- Variable density rolls
- Winder cracks
- Winding requirements
- Wrinkles, winder
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Careers
Pulp & Paper Manufacturing
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Companies
1. Reduce temperature of lead dryers.
— check temperature graduation with a hand pyrometer.
— check that dryer felts are clean and conditioned.
2. Excessive short fibered stock in furnish.
— may need to reduce refining.
— investigate possible furnish change.
3. Improve bonding of fibers by:
— increasing refining.
— increased press loading.
— increased usage of wet-end bonding additives or retention aids.
4. Check white water pH.
— adjust if necessary.
5. Adjust sheet moisture and/or size temperature to increase size press pick-up.
— increase starch solids.
6. Sheet moisture too high entering presses or dryers.
— increase wet pressing.
— reduce water in sheet if possible.
— reduce refining to free up stock if possible.
— slow down machine.
7. Check ash content and reduce if other tests will permit.
— high ash contributes to lint and fuzz.
8. Locate and remove build-up on dirty dryers and rolls.
9. Lint is often related to depth of penetration of fibers into openings of forming fabric.
— excessive drainage in area of entry or early formation may cause fibers to stand on end and staple into wire or fabric.
10. Excessive drainage without sufficient turbulence can cause sheet sealing.
— sealing leads to higher flatbox vacuums that pull fibers from web, again stapling long fibers into the wire or forming fabric.
11. Maintain headbox near level required by theoretical jet-to-wire speed.
— use a low jet angle to minimize fuzz and lint.