Products
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Raw Materials
Processes
- Binding
- Collating
- Corner cutting
- Creasing
- Cutting
- Cutting to size
- Die-cutting
- Edge painting
- Flocking
- Foil stamping
- Folding
- Gluing
- Grommeting
- Hole drilling
- Hole punching
- Hot Stamping
- Laminating
- Numbering
- Padding
- Perfect binding
- Perforating
- Round cornering
- Saddle stitching
- Sealing
- Spiral binding
- Stapling
- Tabbing
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Operations
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- Blistering or cockling
- Blowing in dryers
- Breaks, dryer section
- Build-up on dryers
- Curl in paper
- Cutting in dryers
- Dimensional stability
- Dryer area defects
- Dryer felts
- Dryer temperature control
- Dryer wraps
- Drying uniformity
- Evaporation rate, maintaining
- Felt tension control
- Hot dryer bearings
- Moisture streaks in dryers
- Over-drying
- Shrinkage control
- Uneven drying
- Air in the system
- Blotches in the sheet
- Breaks, wet end
- Crush
- Dirt in the sheet
- Drainage varying
- Grainy edges, reduction
- Holes in the sheet
- Pinholes, reducing
- Sheet sealing
- Stock jumping
- Stock skating on wire
- Stock sticking to wire
- Strings, elimination
- Watermarking with ring
- Wet/dry line moving
- Wire marks
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- Breaks, press section
- Bulk improvement
- Crushing, press
- Leaking doctor blades
- Moisture profile
- Peeling, press rolls
- Pickup problems
- Pitch on doctor blades
- Press cuts/wrinkles
- Press picks
- Rewet problems
- Shadow marking
- Sheet blowing, press nips
- Sheet crushing
- Sheet following top press rolls
- Sheet stealing
- Vibration at press
- Water removal (CD)
- Water removal, wet press
- Wrinkles, press section
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- Annular rings
- Baggy rolls
- Bursting or cracked rolls
- Cleaner slitting
- Corrugations
- Corrugations, winders
- Defective splices
- Dust in rolls
- Dust in the rolls
- Good roll condition, off winder
- Hard and soft spots/ridges
- Interweaving
- Loose cores
- Loose paper, in roll
- Nicked edges
- Out-of-round rolls
- Reel or roll quality
- Rewound roll quality
- Run-in of slit rolls
- Shipping roll characteristics
- Snap-offs
- Soft edges
- Starred rolls
- Telescoping
- Turned edges
- Variable density rolls
- Winder cracks
- Winding requirements
- Wrinkles, winder
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Careers
Pulp & Paper Manufacturing
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Companies
1. Adjust furnish components, if possible.
— easy beating pulps help to mechanically close up the structure.
— reduce broke use to the extent possible.
2. Adjust refining if other tests permit.
— increase refining consistency to promote fibrillation rather than cutting.
— increase refining to close up the sheet structure.
3. Use additives, such as fluoro-chemicals, to enhance greaseproofness.
4. Improve formation to close up sheet.
— adjust jet/wire ratio.
5. Increase headbox temperature.
— higher stock temperature promotes drainage that allows more refining to improve sheet closure.
6. Check the condition and drainage characteristics of the forming fabric.
7. Ensure that press rolls are clean and free of buildups.
8. Check wear and finish of wet felts.
— if condition is poor, try reducing press loading to minimize negative effects.
9. Slacken draws, if possible, to improve grease resistance of web.
10. Adjust drying.
— higher sheet moistures into size press improves pick-up of surface sizing.
— a drier sheet will tend to hold-out the surface treatment better.
11. Maximize starch pick-up at size press.
— lower nip pressure allows more size/starch treatment to remain on sheet surface.
— reduce internal sizing to increase amount of surface size picked up.
12. Increased calendering usually will improve grease resistance.
— increase roll temperature, nip pressure or number of nips at supercalender.