Products
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Raw Materials
Processes
- Binding
- Collating
- Corner cutting
- Creasing
- Cutting
- Cutting to size
- Die-cutting
- Edge painting
- Flocking
- Foil stamping
- Folding
- Gluing
- Grommeting
- Hole drilling
- Hole punching
- Hot Stamping
- Laminating
- Numbering
- Padding
- Perfect binding
- Perforating
- Round cornering
- Saddle stitching
- Sealing
- Spiral binding
- Stapling
- Tabbing
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Operations
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- Blistering or cockling
- Blowing in dryers
- Breaks, dryer section
- Build-up on dryers
- Curl in paper
- Cutting in dryers
- Dimensional stability
- Dryer area defects
- Dryer felts
- Dryer temperature control
- Dryer wraps
- Drying uniformity
- Evaporation rate, maintaining
- Felt tension control
- Hot dryer bearings
- Moisture streaks in dryers
- Over-drying
- Shrinkage control
- Uneven drying
- Air in the system
- Blotches in the sheet
- Breaks, wet end
- Crush
- Dirt in the sheet
- Drainage varying
- Grainy edges, reduction
- Holes in the sheet
- Pinholes, reducing
- Sheet sealing
- Stock jumping
- Stock skating on wire
- Stock sticking to wire
- Strings, elimination
- Watermarking with ring
- Wet/dry line moving
- Wire marks
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- Breaks, press section
- Bulk improvement
- Crushing, press
- Leaking doctor blades
- Moisture profile
- Peeling, press rolls
- Pickup problems
- Pitch on doctor blades
- Press cuts/wrinkles
- Press picks
- Rewet problems
- Shadow marking
- Sheet blowing, press nips
- Sheet crushing
- Sheet following top press rolls
- Sheet stealing
- Vibration at press
- Water removal (CD)
- Water removal, wet press
- Wrinkles, press section
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- Annular rings
- Baggy rolls
- Bursting or cracked rolls
- Cleaner slitting
- Corrugations
- Corrugations, winders
- Defective splices
- Dust in rolls
- Dust in the rolls
- Good roll condition, off winder
- Hard and soft spots/ridges
- Interweaving
- Loose cores
- Loose paper, in roll
- Nicked edges
- Out-of-round rolls
- Reel or roll quality
- Rewound roll quality
- Run-in of slit rolls
- Shipping roll characteristics
- Snap-offs
- Soft edges
- Starred rolls
- Telescoping
- Turned edges
- Variable density rolls
- Winder cracks
- Winding requirements
- Wrinkles, winder
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Careers
Pulp & Paper Manufacturing
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Companies
Operating note: Moist paper is more easily compressed so moisture streaks often show up at the calender stack. The areas between moisture streaks are hotter and appear as hard spots in the reel.
In this case, the immediate adjustment is at the slice, although such action may not be the correct long term one.
1. A good streak detection method is a primary requirement.
— employ a good traversing moisture gauge.
2. Maintain open felts in good condition with straight trade lines.
— keep suction press shells open.
— avoid excessive use of shower water in suction presses.
— ensure that shower is not partially plugged.
3. Ensure absence of uneven basis weight or steady basis weight variation in the form of streaks from slice.
— adjust slice if fault is correctable there.
4. Check setting of forming board to ensure adequate room for uniform distribution of stock.
— keep breast roll discharge at minimum.
5. Ensure proper alignment of all elements of the forming table.
— check fourdrinier drainage profile.
6. Check for uneven wear in foils and suction boxes.
7. Check for blocked nozzles in wire cleaning showers.
— also check shower water pressure and temperature.
8. Keep dryer felts and their ventilation system in good condition.
9. Install adjustable pocket ventilation for profile correction in later dryer pockets.
10. Maintain correct condensate removal.
— provide for removal of non-condensables.
11. Check for worn Uhle box covers.
12. Check for uneven wringer press loading or crown.
13. Check for couch roll rewetting.
14. Ensure uniform press loading.
15. Check for correct roll crowning.
16. Check for suction roll filling.
17. Make sure suction roll internal showers are functioning properly.
Related topics include Wet streaks and Basis weight (CD) variations.