Products
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Raw Materials
Processes
- Binding
- Collating
- Corner cutting
- Creasing
- Cutting
- Cutting to size
- Die-cutting
- Edge painting
- Flocking
- Foil stamping
- Folding
- Gluing
- Grommeting
- Hole drilling
- Hole punching
- Hot Stamping
- Laminating
- Numbering
- Padding
- Perfect binding
- Perforating
- Round cornering
- Saddle stitching
- Sealing
- Spiral binding
- Stapling
- Tabbing
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Operations
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- Blistering or cockling
- Blowing in dryers
- Breaks, dryer section
- Build-up on dryers
- Curl in paper
- Cutting in dryers
- Dimensional stability
- Dryer area defects
- Dryer felts
- Dryer temperature control
- Dryer wraps
- Drying uniformity
- Evaporation rate, maintaining
- Felt tension control
- Hot dryer bearings
- Moisture streaks in dryers
- Over-drying
- Shrinkage control
- Uneven drying
- Air in the system
- Blotches in the sheet
- Breaks, wet end
- Crush
- Dirt in the sheet
- Drainage varying
- Grainy edges, reduction
- Holes in the sheet
- Pinholes, reducing
- Sheet sealing
- Stock jumping
- Stock skating on wire
- Stock sticking to wire
- Strings, elimination
- Watermarking with ring
- Wet/dry line moving
- Wire marks
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- Breaks, press section
- Bulk improvement
- Crushing, press
- Leaking doctor blades
- Moisture profile
- Peeling, press rolls
- Pickup problems
- Pitch on doctor blades
- Press cuts/wrinkles
- Press picks
- Rewet problems
- Shadow marking
- Sheet blowing, press nips
- Sheet crushing
- Sheet following top press rolls
- Sheet stealing
- Vibration at press
- Water removal (CD)
- Water removal, wet press
- Wrinkles, press section
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- Annular rings
- Baggy rolls
- Bursting or cracked rolls
- Cleaner slitting
- Corrugations
- Corrugations, winders
- Defective splices
- Dust in rolls
- Dust in the rolls
- Good roll condition, off winder
- Hard and soft spots/ridges
- Interweaving
- Loose cores
- Loose paper, in roll
- Nicked edges
- Out-of-round rolls
- Reel or roll quality
- Rewound roll quality
- Run-in of slit rolls
- Shipping roll characteristics
- Snap-offs
- Soft edges
- Starred rolls
- Telescoping
- Turned edges
- Variable density rolls
- Winder cracks
- Winding requirements
- Wrinkles, winder
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Careers
Pulp & Paper Manufacturing
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Companies
1. It is easier to keep a felt or fabric clean than to clean it once it has become contaminated.
2. Showers:
— use sufficient shower pressure needed to do the job.
— use high pressure showers (200 – 300 psi) on sheet side of felt and these should be operated continuously.
— needle shower pressures over 400 psi can damage felts.
— fan showers are safer but most effective with combined .hot water and chemical cleaning.
— hot water showers (>50°C) render deposits more soluble and easier to remove.
— hot water showers combined with an acid pH accelerate oxidative attack on nylon materials.
— direct the Uhle box lube shower into the felt/box nip with good even coverage.
— total volume for all showers should be in the range of 0.06 to 0.10 lb. of water per lb. of felt.
3. Nozzles:
— check for wear, especially where recycled water is used.
— oscillation stroke should be twice the nozzle spacing to enable some coverage should a nozzle plug.
4. Chemical felt conditioning shower should be located as close to the sheet/felt separation as possible.
5. Efficient water removal is required to optimize felt performance.
— use minimum vacuum of 1.0 in. Hg at recommended flow for felt construction.
— ensure proper dwell time over slots (3 – 5 milliseconds for machine speeds up to 1000 m/min).
6. Lubricating showers are usually stationary, but oscillation may prevent felt streaking.