Products
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Raw Materials
Processes
- Binding
- Collating
- Corner cutting
- Creasing
- Cutting
- Cutting to size
- Die-cutting
- Edge painting
- Flocking
- Foil stamping
- Folding
- Gluing
- Grommeting
- Hole drilling
- Hole punching
- Hot Stamping
- Laminating
- Numbering
- Padding
- Perfect binding
- Perforating
- Round cornering
- Saddle stitching
- Sealing
- Spiral binding
- Stapling
- Tabbing
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Operations
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- Blistering or cockling
- Blowing in dryers
- Breaks, dryer section
- Build-up on dryers
- Curl in paper
- Cutting in dryers
- Dimensional stability
- Dryer area defects
- Dryer felts
- Dryer temperature control
- Dryer wraps
- Drying uniformity
- Evaporation rate, maintaining
- Felt tension control
- Hot dryer bearings
- Moisture streaks in dryers
- Over-drying
- Shrinkage control
- Uneven drying
- Air in the system
- Blotches in the sheet
- Breaks, wet end
- Crush
- Dirt in the sheet
- Drainage varying
- Grainy edges, reduction
- Holes in the sheet
- Pinholes, reducing
- Sheet sealing
- Stock jumping
- Stock skating on wire
- Stock sticking to wire
- Strings, elimination
- Watermarking with ring
- Wet/dry line moving
- Wire marks
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- Breaks, press section
- Bulk improvement
- Crushing, press
- Leaking doctor blades
- Moisture profile
- Peeling, press rolls
- Pickup problems
- Pitch on doctor blades
- Press cuts/wrinkles
- Press picks
- Rewet problems
- Shadow marking
- Sheet blowing, press nips
- Sheet crushing
- Sheet following top press rolls
- Sheet stealing
- Vibration at press
- Water removal (CD)
- Water removal, wet press
- Wrinkles, press section
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- Annular rings
- Baggy rolls
- Bursting or cracked rolls
- Cleaner slitting
- Corrugations
- Corrugations, winders
- Defective splices
- Dust in rolls
- Dust in the rolls
- Good roll condition, off winder
- Hard and soft spots/ridges
- Interweaving
- Loose cores
- Loose paper, in roll
- Nicked edges
- Out-of-round rolls
- Reel or roll quality
- Rewound roll quality
- Run-in of slit rolls
- Shipping roll characteristics
- Snap-offs
- Soft edges
- Starred rolls
- Telescoping
- Turned edges
- Variable density rolls
- Winder cracks
- Winding requirements
- Wrinkles, winder
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Careers
Pulp & Paper Manufacturing
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Companies
1. Poor workmanship.
— the floor around and underneath winder must be kept clean to prevent static electricity from picking up pieces of paper.
2. Clean off dirty calender rolls that cause pull-outs that drop into reel.
3. Paper thrown from reel into a running winder where sheet is brought over after a break.
— the winder should not be left running when it is unattended.
4. Be sure enough paper has been torn-off winder before making a splice to preclude winder snap-off.
5. Do not use air hoses when winder is running.
— clean area between sets.
6. Using loose paper to build up a roll at start of a set is a practice that should be avoided.
7. If putting loose paper in butts, make sure paper does not go into adjoining roll.
8. May be caused by interruption of trimming system allowing some trim to get into windup roll.
— check air velocity in trim duct.
— make certain that trim is not too wide for system to handle.
9. Check and adjust trim guides.
10. If due to faulty slitters, they should be adjusted.
— if the slitters are defective, they should be replaced.
11. If due to insufficient web support, use additional bottom slitters to support web.
— on light weight papers, the trim should be supported as well.