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Processes
- Binding
- Collating
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- Grommeting
- Hole drilling
- Hole punching
- Hot Stamping
- Laminating
- Numbering
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- Perfect binding
- Perforating
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- Sealing
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Operations
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- Blistering or cockling
- Blowing in dryers
- Breaks, dryer section
- Build-up on dryers
- Curl in paper
- Cutting in dryers
- Dimensional stability
- Dryer area defects
- Dryer felts
- Dryer temperature control
- Dryer wraps
- Drying uniformity
- Evaporation rate, maintaining
- Felt tension control
- Hot dryer bearings
- Moisture streaks in dryers
- Over-drying
- Shrinkage control
- Uneven drying
- Air in the system
- Blotches in the sheet
- Breaks, wet end
- Crush
- Dirt in the sheet
- Drainage varying
- Grainy edges, reduction
- Holes in the sheet
- Pinholes, reducing
- Sheet sealing
- Stock jumping
- Stock skating on wire
- Stock sticking to wire
- Strings, elimination
- Watermarking with ring
- Wet/dry line moving
- Wire marks
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- Breaks, press section
- Bulk improvement
- Crushing, press
- Leaking doctor blades
- Moisture profile
- Peeling, press rolls
- Pickup problems
- Pitch on doctor blades
- Press cuts/wrinkles
- Press picks
- Rewet problems
- Shadow marking
- Sheet blowing, press nips
- Sheet crushing
- Sheet following top press rolls
- Sheet stealing
- Vibration at press
- Water removal (CD)
- Water removal, wet press
- Wrinkles, press section
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- Annular rings
- Baggy rolls
- Bursting or cracked rolls
- Cleaner slitting
- Corrugations
- Corrugations, winders
- Defective splices
- Dust in rolls
- Dust in the rolls
- Good roll condition, off winder
- Hard and soft spots/ridges
- Interweaving
- Loose cores
- Loose paper, in roll
- Nicked edges
- Out-of-round rolls
- Reel or roll quality
- Rewound roll quality
- Run-in of slit rolls
- Shipping roll characteristics
- Snap-offs
- Soft edges
- Starred rolls
- Telescoping
- Turned edges
- Variable density rolls
- Winder cracks
- Winding requirements
- Wrinkles, winder
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Careers
Pulp & Paper Manufacturing
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Companies
Debarking is a crucial step in the pulping process that involves removing the bark from the wood chips before they are processed further. The bark contains high levels of impurities such as dirt, rocks, and chemicals, which can negatively affect the quality of the final paper product.
There are several methods used to debark wood chips, depending on the specific requirements of the pulping facility. One common method is mechanical debarking, where the wood chips are passed through a rotating drum or grinder that removes the bark through friction. This method is efficient and can handle large volumes of wood chips.
Another method is chemical debarking, which involves treating the wood chips with chemicals that loosen the bark, making it easier to remove. This process is often used for softer wood species that have a higher bark-to-wood ratio.
Debarking not only improves the quality of the wood chips but also reduces the risk of equipment damage during subsequent processing steps. The bark-free wood chips can flow smoothly through the machinery, minimizing downtime and maintenance costs.
The removed bark can be used for various purposes, such as fuel for heating or energy generation. Some facilities also process the bark to extract valuable compounds for other industries, like tannins for the production of leather or bioactive compounds for pharmaceuticals.
Efficient debarking techniques and equipment have been developed to optimize the process and minimize waste. For example, some pulping facilities utilize debarking systems that can separate the bark from the wood chips, allowing the bark to be collected separately for further processing or disposal.
Overall, debarking is an essential step in the pulping process that ensures the quality and efficiency of wood chip processing. By removing the bark, the pulping facility can produce high-quality fibers for paper production while also maximizing the value and utilization of the wood and bark resources.