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Capacitor Tissue

In the world of electronic components, the capacitor plays a crucial role in many applications. Its ability to store and release electrical energy makes it a vital component in power consumption. However, the materials used to construct capacitors have evolved over the years, with capacitor tissue being largely replaced by metallized plastic films.

Capacitor tissue, once a specialty material, was widely used in the construction of capacitors before the advent of plastics. Its primary use was in power condensers, where it served the purpose of compensating for the inductive component in industrial power consumption. This tissue was made from super clean unbleached kraft pulp, using deionized water to ensure its purity.

One of the key factors in the performance of a capacitor is its capacitance, which is inversely proportional to the thickness of the insulating medium. Therefore, capacitor tissue was made as thin as possible to maximize capacitance. The typical basis weight of this tissue ranged from 6 to 12 g/m2, and it was supercalendered to achieve a density of 1.2 g/cm3.

When it comes to capacitor tissue, the absence of pinholes is vitally important. Pinholes can compromise the performance and reliability of the capacitor, leading to potential failures. Therefore, great care was taken during the manufacturing process to ensure that the tissue was free from any pinholes.

However, with the advancement of technology, capacitor tissue has largely been replaced by metallized plastic films. These films offer several advantages over traditional tissue, including better dielectric properties, higher breakdown voltage, and improved self-healing capabilities. Additionally, plastic films are more cost-effective and easier to mass-produce, making them the preferred choice for many applications.

Despite the decline in the use of capacitor tissue, it still finds niche applications in certain industries. For instance, in high-voltage capacitors where the requirements for insulation and reliability are stringent, capacitor tissue may still be used. Its superior dielectric properties and ability to withstand high voltages make it suitable for such specialized applications.

In conclusion, the era of capacitor tissue may have come to an end in many industries, but its legacy remains. This specialty material, made from super clean unbleached kraft pulp, served its purpose in power condensers before the rise of plastics. Today, metallized plastic films have taken over the market, offering better performance, cost-effectiveness, and ease of production. However, in specific high-voltage applications, capacitor tissue still finds its place, showcasing its unique properties and reliability.

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