Products
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Raw Materials
Processes
- Binding
- Collating
- Corner cutting
- Creasing
- Cutting
- Cutting to size
- Die-cutting
- Edge painting
- Flocking
- Foil stamping
- Folding
- Gluing
- Grommeting
- Hole drilling
- Hole punching
- Hot Stamping
- Laminating
- Numbering
- Padding
- Perfect binding
- Perforating
- Round cornering
- Saddle stitching
- Sealing
- Spiral binding
- Stapling
- Tabbing
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Operations
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- Blistering or cockling
- Blowing in dryers
- Breaks, dryer section
- Build-up on dryers
- Curl in paper
- Cutting in dryers
- Dimensional stability
- Dryer area defects
- Dryer felts
- Dryer temperature control
- Dryer wraps
- Drying uniformity
- Evaporation rate, maintaining
- Felt tension control
- Hot dryer bearings
- Moisture streaks in dryers
- Over-drying
- Shrinkage control
- Uneven drying
- Air in the system
- Blotches in the sheet
- Breaks, wet end
- Crush
- Dirt in the sheet
- Drainage varying
- Grainy edges, reduction
- Holes in the sheet
- Pinholes, reducing
- Sheet sealing
- Stock jumping
- Stock skating on wire
- Stock sticking to wire
- Strings, elimination
- Watermarking with ring
- Wet/dry line moving
- Wire marks
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- Breaks, press section
- Bulk improvement
- Crushing, press
- Leaking doctor blades
- Moisture profile
- Peeling, press rolls
- Pickup problems
- Pitch on doctor blades
- Press cuts/wrinkles
- Press picks
- Rewet problems
- Shadow marking
- Sheet blowing, press nips
- Sheet crushing
- Sheet following top press rolls
- Sheet stealing
- Vibration at press
- Water removal (CD)
- Water removal, wet press
- Wrinkles, press section
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- Annular rings
- Baggy rolls
- Bursting or cracked rolls
- Cleaner slitting
- Corrugations
- Corrugations, winders
- Defective splices
- Dust in rolls
- Dust in the rolls
- Good roll condition, off winder
- Hard and soft spots/ridges
- Interweaving
- Loose cores
- Loose paper, in roll
- Nicked edges
- Out-of-round rolls
- Reel or roll quality
- Rewound roll quality
- Run-in of slit rolls
- Shipping roll characteristics
- Snap-offs
- Soft edges
- Starred rolls
- Telescoping
- Turned edges
- Variable density rolls
- Winder cracks
- Winding requirements
- Wrinkles, winder
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Careers
Pulp & Paper Manufacturing
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Companies
1. Need to maintain uniform stock temperature.
— increasing temperature of stock improves drainage.
— higher stock temperatures can adversely affect other properties.
2. Check system for surfactants and foaming. (See Foam control.)
— surfactants can improve water removal rate but excess will create its own stable foam.
— entrained air greatly reduces drainage rate.
— adjust surfactant or defoamer level.
3. Ash or filler content is varying. (See Filler content varying.)
— fillers do not attract water and sometimes may improve drainage rate.
— fillers lodge in pores of mat and thus can inhibit drainage.
— need to maintain uniform ash and first-pass retention.
4. Stock characteristics may be varying. (See Consistency varying.)
— freer stock drains more rapidly.
— adjust refining to maximize drainage rate if tests permit.
5. Surface charges in system varying.
— ionic environment influences retention of most chemicals in system.
— surface charges affect flocculation.
6. Flocculation effects:
— flocculating aids act to reduce effective hydration of the fibers thus improving drainage rate.
— flocculants act as drainage aids and most drainage aids act as flocculants.
7. Fines content varies: (See Retention.)
— higher fines levels (indicated by lower CSF) will retard water removal.
— good first-pass retention of fines is critical to uniform operation and efficient material (chemical additive) usage.