Products
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Raw Materials
Processes
- Binding
- Collating
- Corner cutting
- Creasing
- Cutting
- Cutting to size
- Die-cutting
- Edge painting
- Flocking
- Foil stamping
- Folding
- Gluing
- Grommeting
- Hole drilling
- Hole punching
- Hot Stamping
- Laminating
- Numbering
- Padding
- Perfect binding
- Perforating
- Round cornering
- Saddle stitching
- Sealing
- Spiral binding
- Stapling
- Tabbing
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Operations
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- Blistering or cockling
- Blowing in dryers
- Breaks, dryer section
- Build-up on dryers
- Curl in paper
- Cutting in dryers
- Dimensional stability
- Dryer area defects
- Dryer felts
- Dryer temperature control
- Dryer wraps
- Drying uniformity
- Evaporation rate, maintaining
- Felt tension control
- Hot dryer bearings
- Moisture streaks in dryers
- Over-drying
- Shrinkage control
- Uneven drying
- Air in the system
- Blotches in the sheet
- Breaks, wet end
- Crush
- Dirt in the sheet
- Drainage varying
- Grainy edges, reduction
- Holes in the sheet
- Pinholes, reducing
- Sheet sealing
- Stock jumping
- Stock skating on wire
- Stock sticking to wire
- Strings, elimination
- Watermarking with ring
- Wet/dry line moving
- Wire marks
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- Breaks, press section
- Bulk improvement
- Crushing, press
- Leaking doctor blades
- Moisture profile
- Peeling, press rolls
- Pickup problems
- Pitch on doctor blades
- Press cuts/wrinkles
- Press picks
- Rewet problems
- Shadow marking
- Sheet blowing, press nips
- Sheet crushing
- Sheet following top press rolls
- Sheet stealing
- Vibration at press
- Water removal (CD)
- Water removal, wet press
- Wrinkles, press section
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- Annular rings
- Baggy rolls
- Bursting or cracked rolls
- Cleaner slitting
- Corrugations
- Corrugations, winders
- Defective splices
- Dust in rolls
- Dust in the rolls
- Good roll condition, off winder
- Hard and soft spots/ridges
- Interweaving
- Loose cores
- Loose paper, in roll
- Nicked edges
- Out-of-round rolls
- Reel or roll quality
- Rewound roll quality
- Run-in of slit rolls
- Shipping roll characteristics
- Snap-offs
- Soft edges
- Starred rolls
- Telescoping
- Turned edges
- Variable density rolls
- Winder cracks
- Winding requirements
- Wrinkles, winder
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Careers
Pulp & Paper Manufacturing
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Companies
Edge splitting:
1. Check for edge damage due to misalignment of machine and reset guides.
2. For excessive edge wear, improve lubrication and adjust deckle seals.
3. If vacuum box edges are dry, reset deckle seals and improve lubrication.
Holes:
1. To remove foreign materials, improve cleaning showers and check incoming stock for contaminant source.
2. If there are fabric burns, check slice lip clearance and make certain that breast roll doctor is not passing stock lumps.
3. Check distance of shower nozzles from fabric and shower water pressures.
— replace any worn nozzles.
4. Check selectifier screens for holes/breakage.
See also Holes in wire/fabric.
Inward depressions:
1. Improve showering.
— check stock for any incoming foreign objects.
2. Check for damaged outer wire return roll.
— improve shower cleaning.
3. Clean all fabric shower systems.
— replace any worn nozzles.
4. Check or install doctors on outer wire return rolls.
Ridges/creases:
1. Check machine alignment.
2. Repair or realign fabric-guiding system.
3. Check for roll damage.
— repair or re-cover roll.
4. Check roll doctors, bearings, freedom to turn, and surface condition.
5. Check for damaged ceramic segments.
— replace damaged drainage elements..
6. Check for damaged foils or vacuum boxes.
— repair or replace damaged parts.
7. Increase fabric tension.
— reduce drag load to reduce ridges.